You may have heard the term “electrical steel” before, but do you know what it is? Electrical steel is a type of steel that has been specifically designed for use in electrical applications. There are three main types of electrical steel: grain-oriented electrical steel, non-oriented semi-processed electrical steel, and non-oriented fully processed electrical steel.

Each type of electrical steel has its own unique set of properties that make it ideal for specific applications. The first two types are used in transformer cores, while the last type is used in motors and generators.

Let’s take a closer look at what electrical steel is and also discuss what makes it unique!

What Is Electrical Steel?

Electrical steel is a specialized type of steel used in the manufacture of electrical equipment. It is made to have low magnetic permeability, which helps to keep magnetic fields from penetrating the metal. This is important in electrical equipment because it keeps the equipment from overheating.

Electrical steel is mainly used in transformer cores and toroidal cores. The main use of transformer cores is to efficiently conduct magnetic flux between the primary and secondary windings of the transformer

There are three main types of electrical steel: grain-oriented electrical steel, non-oriented semi-processed electrical steel, and non-oriented fully processed electrical steel. Each type has different properties that make it better suited for different applications. Grain-oriented electrical steel has a higher magnetic permeability and is better for high-power applications. Non-oriented semi-processed electrical steel has lower magnetic permeability and is better for low-power applications. Non-oriented fully processed electrical steel has the lowest magnetic permeability and is used for transformer cores.

Types of Electrical Steel

There are three types of electrical steel- grain-oriented electrical steel, non-oriented semi-processed electrical steel, and non-oriented fully processed electrical steel.

Grain-Oriented Electrical Steel

Grain-oriented electrical steel is the most common type of electrical steel. It is made of low-carbon steel with the higher silicon content. The silicon content gives the steel its crystalline structure, which is what makes it so effective for electrical applications.

The magnetic properties of grain-oriented electrical steel are what make it so special. The steel can maintain a high level of magnetization, even when it’s in an alternating current (AC) magnetic field. This means that steel can be used in a wide range of electrical applications, from motors and transformers to equipment that generates and distributes energy.

Non-Oriented Semi-Processed Electrical Steel

Non-oriented semi-processed electrical steel is the most basic type of electrical steel. It’s made by rolling semi-finished slabs into thin sheets. The sheets are then annealed and cold-rolled to the desired thickness and width.

Non-oriented semi-processed electrical steel is used in a wide range of applications, including transformers, motors, generators, and other electrical equipment. It’s also often used in applications that require a high degree of formability and excellent surface finish.

Non-Oriented Fully Processed Electrical Steel

This type of electrical steel is also referred to as “fully processed steel.” The main difference between this type and the other two is that the silicon level is lower, which makes it ideal for applications that require high speed and/or low power losses.

This type of steel is used in motors, generators, transformer cores, and more. It’s also often used in electrical appliances like washers, dryers, and dishwashers.

Like the other two types of electrical steel, non-oriented fully processed electrical steel is available in a variety of grades and thicknesses.

Properties of Electrical Steel

There are a few key properties that make electrical steel so special. First and foremost, it has a high electrical resistance, which makes it ideal for use in electrical equipment.

Electrical steel has a high magnetic permeability and low coercivity which means it can contain and direct magnetic flux very well. Additionally, it is electrically conductive and has a high surface resistivity.

This combination of properties makes electrical steel ideal for different applications, including transformers, motors, generators, and other types of electrical equipment. It’s also resistant to corrosion and can withstand high temperatures, making it a reliable choice for even the most demanding applications.

Applications of Electrical Steel

There are a few different applications of electrical steel. Firstly, it is often used in the construction of transformers, which are vital for the distribution of electricity. It’s also used in electric motors and generators, as well as in magnetic cores for things like MRI machines and recording tapes.

So, what are the applications of each type of electrical steel? Let’s take a look:

  • Grain-oriented electrical steel: This type of steel is often used in electrical transformers and motors because it has a very high magnetic induction. It’s also very efficient, which means it doesn’t waste a lot of energy.
  • Non-oriented semi-processed electrical steel: This type is often used in transformer cores because it has a high magnetic permeability. It’s also very easy to process, which makes it a good choice for mass production.
  • Non-oriented fully processed electrical steel: This type of steel is often used in magnets because it has a very high magnetic flux density. It’s also very resistant to demagnetization, which makes it ideal for use in electrical motors.

In a nutshell, electrical steel is a type of steel that is used in the manufacturing of electric motors, transformers, and other electrical equipment. There are three main types of electrical steel grain-oriented electrical steel, non-oriented semi-processed electrical steel, and non-oriented fully processed electrical steel.

Grain-oriented electrical steel is the best type for transformer cores because it has a higher flux density and lower core loss. Non-oriented semi-processed electrical steel is not as good as grain-oriented electrical steel, but it is cheaper and can be used for some applications. Non-oriented fully processed electrical steel is the least type of electrical steel here because it has the highest core loss and the lowest flux density.

So there you have it—a quick overview of electrical steel. Hopefully, this has helped to clear things up a bit and you now have a better understanding of what it is and what it is used for.

You maybe interested in the following: Silicon Steel Laminations: An In-Depth Guide